Effect of inertinite-rich coal on metallurgical coke strength and porous microstructure

Abstract

The consumption of coals without coking properties in coal blends for coke production is a challenge, precisely because of their lack of coking properties, and in some cases, high contents of macerals from the inertinite group, which are known to contribute to a reduction in the mechanical strength of coke when present in high size dimensions. With the constant search for the use of non-coking coal in the coal blends, the main objective of the study was to investigate the effect of increase inertinite-rich coal content in multi-component coal blends. To achieve this, selective crushing was performed to obtain 1.5 mm as the critical inertinite size for the coke’s mechanical strength, decreasing the amount of microcracks at the boundary between reactive maceral-derived components (RMDC) and inert maceral-derived components (IMDC). The microstructural characterization for the industrial metallurgical coke was studied using optical microscopy associated with image analysis (ImageJ software). It was established that a 25 % content of inertinite-rich coal addition in the blend caused systematic changes in the coke’s microstructural features, decreasing the mechanical strength. Additionally, the segmentation between RMDC and IMDC was studied to achieve better correlation from the coke’s microstructural parameters, predicting mechanical strength (DI150/15). A new equation was proposed describing both microstructural features from reactive and inert components.